Barcodes vs RFID in Asset Tracking
Quickly understand the pro’s and con’s of using Barcode and RFID technology for asset tracking & management. Compare the costs, hardware and applications.
Quickly understand the pro’s and con’s of using Barcode and RFID technology for asset tracking & management. Compare the costs, hardware and applications.
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Successful software integrations can cut costs and save time. Find out how to manage your project effectively from start to finish.
Sam was enthusiastic and friendly as she told me about her project to look for a new asset management system. Her company had built the current system in-house, but as they grew they realised they needed something a bit more comprehensive. It sounded like a great project, but being new to asset management software I didn’t see the warning signs.
Fast-forward 9 months and Sam sounded a lot less enthusiastic and I felt the same. Despite all the initial enthusiasm, and a lot of work, we were still no closer to deciding if the project would go ahead. Where did it all go so wrong?
Looking back, we made three simple mistakes that can derail any asset management project before it even gets going:
Sam’s title should have been a red flag – “Project Support”. It was not her fault, but she did not have the experience or authority to drive through a project this big. When a project does not have an internal project sponsor or ‘champion’ with the authority to agree or veto changes, they usually just get passed on to the potential supplier as an additional feature request.
The lack of a clear, well thought through and targeted project specification increases the risk of an overly complex solution that is delivered late and over budget. The worst case scenario is that the project gets bogged down through a lack of direction and multiple layers of complexity. It eventually gets shelved without ever being delivered, but still at a significant cost to the client.
CHECKLIST
✓ Plan for the project sponsor to be actively involved
✓ Ensure the sponsor has the authority to agree the scope and specifications
✓ Establish the budget early on to avoid shocks at a later date
George Harrison’s lyrics to ‘Any Road‘ could have been the theme for this project – “If you don’t know where you’re going, any road will take you there”. Asset management systems can cover anything from purchasing through production and sales orders, as well as depreciation, tracking and maintenance.
Typically, asset management projects will involve finance, operations and IT as a minimum, so the potential for scope creep is a big risk. Sam’s task was to find the best system, except no one really knew what that looked like.
CHECKLIST
✓ Establish a cross functional project team before you start
✓ List your must-haves and nice-to-haves for any potential supplier
✓ Agree scenarios for suppliers to show you rather than a generic demo
When I asked Sam which finance package her company used, she sounded a bit surprised and asked why I needed to know. It had not occurred to her that any asset she managed would need to be loaded from somewhere and its value posted back.
A recent survey by the Access Group estimates that almost half of employees in the UK waste 3 hours a day or more on inefficient systems. A lack of integration can wipe out the savings that your new system is intended to deliver.
CHECKLIST
✓ Map the asset life cycle to see how and where each stage will be recorded
✓ Check what software integration each supplier provides
✓ Record all your interfaces centrally for future upgrades or new software
For more information on getting asset management systems right, have a read of the 10 Steps Guide to Asset Management.
“Begin at the beginning and go on til the end: then stop” Lewis Carroll, Alice in Wonderland
Lewis Carroll’s Alice in Wonderland may seem like a strange place to draw lessons on the best practice of integrated asset management. In truth there are plenty of industry leading companies who could save a lot of time and money by taking a closer look at the crazy world in which Alice finds herself.
Alice arrives in wonderland by falling down a seemingly never-ending rabbit hole. In practice the same is true of many of our assets. They end up falling down a big black hole somewhere between purchasing and payment; they just disappear. Imagine hiring an employee and paying the monthly salary cost, but never bothering to check if that employee showed up for work. The birth of vast HR programmes and systems is evidence of a responsible attitude to managing employees as valuable assets to the company, so why are fixed assets or equipment any different?
Physical assets need to be managed and supported by intelligent specialist systems in the same way as human resources. A business does not have separate HR systems for each department, but rather one holistic system. In contrast, most companies have little idea of how to implement a holistic asset management system and rely instead on a mix of stand-alone systems which do not talk to each other.
Finance departments will often point to the fixed asset register as a defence, after all it has a list of fixed assets and probably some information about them. A bit like the dormouse at the Mad Hatter’s tea party, who is only vaguely aware of what is happening around him, it is all too easy to get a false sense of security from what is in practice just a list. All too often it isn’t until the auditors start digging that it becomes clear just how out of date and inadequate this list actually is.
What is needed is a way of linking the fixed asset record to the physical asset. Much like joining an employee in HR to a payroll or time and attendance record. It isn’t that the information is not available, but more that it is held tightly by each department, well away from where it is needed. Capital Planners, Finance, IT, Operations, Maintenance, Logistics and Facility Managers are all a rich source of up-to-date information on what is really going on, they just don’t interact often enough, if at all.
Knowing where an item is and what has happened to it is not the only ‘truth’ that a business wants to know about its equipment, stock or assets. Lewis’ Queen of Hearts claimed to have “believed as many as six impossible things before breakfast”, and getting an accurate picture of an asset’s value can be the same. Every department has part of the picture, but not the full one. An item’s real value may be composed of its purchase price, maintenance history, utilisation and lease information, all of which may be collected partly or fully by different people at different times.
Every asset needs a global ID before you can start to get a full picture. It is essential that all equipment or asset items are goods receipted correctly against this ID. All items should be registered with a single asset management system and then passed through to the correct departmental in-tray for additional coding. Begin recording and building a global integrated view at the beginning and then go on til the end: then stop.
Building a singular view of your company’s assets can be a daunting task. By definition, it requires buy-in from all stakeholders in the business, most of whom will have a deeply ingrained “way of doing things”. You’d be forgiven for echoing Alice’s sentiment that “I don’t want to go among mad people”. Fractured reporting and management is usually an organic problem, it starts from the bottom and moves up. Like any similar problem, it requires strong leadership and clear mandate from senior management to overcome it.
What organisation does not have an HR Director or Manager? Very few of any real size or complexity. So why not have an Asset Resource Director or Manager? Regardless of the historic valuation, write-off or type of funding, every asset rich business should have an asset resource management function. This function in turn should be built around a core asset resource management system with specialist linked systems covering every aspect of the life-cycle of an asset.
So to begin at the beginning we need the processes, culture and people to avoid the rabbit hole. A Global Asset Manager charged with ensuring correct and efficient protocols is needed for maximising the return on investment of all physical or virtual assets.
Without this beginning the lack of asset management will be “curiouser and curiouser!”
FMIS Ltd
167b John Wilson Business Park
Whitstable
Kent
CT5 3RA
United Kingdom
Phone:+44 (0) 1227 773003
Fax:+44 (0) 1227 773005
Sales:sales@fmis.co.uk
Support:support@fmis.co.uk
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